Manufacturing Data Analyst Services

"primenumerics is identified as a Company Of the Month by CIO Review magazine may 2016"

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At PrimeNumerics we offer an “Analytics Readiness Assessment” program to measure the quality of your Manufacturing related data.

We also evaluate your Manufacturing data availability to better help your Manufacturing-Maintenance-Reliability Leadership & Practitioners for better analytics decision making Our Analyst Services.

Our PrimeNumerics Manufacturing Assessment Framework & Methodology combined with ERP of Maintenance & Reliability Subject Matter Experts, ERP Functional Business Analysts, Manufacturing Data Scientists and BI Technology Specialists will help you assess.

Taxonomy & Standardization:

Shop Floor Data Collection Systems
PLC/SCADA/DCS Data Collection Standardization
Data sources analysis (applications, data entities, data elements)
Data Quality Assessment for various sources (Availability, Accuracy, Usability, Sufficiency , Integrity)
Assess Master Data Development (Manufacturing Master, Manufacturing Hierarchy
Location Hierarchy Master, Failure, Cause, Remedy Master)
Assess current ERP data input practices maturity
Data accessibility & visibility analysis
Current Report portfolio adequacy & usage
Existing BI & tools technology architecture and usage feasibility

Value for the Management

Gain holistic view across various business functions
Improving the decision-making process
Obtain Trustworthy Manufacturing data
Improve analytics turnaround time
Supporting analysis for Strategies and process changes
Identifying process bottlenecks and monitoring collective progress
Communicating Goals / Objectives with everyone involved in ERP
Monitoring Performance for timely actions
Better Performance Measurements
Identify areas of improvements for Maintenance & Reliability Excellence
Develop understanding on how to leverage existing data & technology
Improve analytics turnaround time

Good quality Manufacturing data is hard to get

Voluminous data from disparate data sources
No common elements to link data sources
Improper identification of good & bad data
Laborious process of cleaning data
Lack of knowledge on usage of data
Cultural challenges in gathering data
Complex data validation
Training of end users
Lack of standardization in Taxonomy
Lack of standardization for Manufacturing hierarchy, component, hierarchy, failure codes, item master, location master etc.

Manufacturing Data Life Cycle

Impact of Poor Manufacturing Data Integrity
Cannot trust Manufacturing data quality
Lack of data uniformity across organization
Data not available in a reportable format
Cannot perform comprehensive data analysis
Inability to distribute information to stakeholders
Regulatory Compliance is difficult & cumbersome
Unable to get early alerts
Decisions are made solely on judgment

Issues with Manufacturing Data.

Consistency
Accuracy
Integrity
Uniformity
Completeness
Accessibility
Matching and Merging

How we can help with Manufacturing Data Quality Issues...

Manufacturing Data Audit & Quality Analysis

Data Sources Analysis (Application, Data Entities, Data Elements)
Data Quality Assessment (Availability, Accuracy, Usability, Sufficiency, Integrity)
Data Security, Accessibility & Visibility Analysis

Manufacturing Data Development

Classification
Standardization
Naming convention
Normalization
Combining disparate data sources
Analyzing/building/reviewing integrity across disparate sources

Manufacturing Master Data Development

Manufacturing Master
Manufacturing Hierarchy Catalog with Specifications
Manufacturing Component Catalog
ERP Master Data clearing and Consolidation
Failure, Cause, Remedy Master
Spare Part Item Master Cataloging

Manufacturing Data Cleansing & Validation

Review & validate existing data based on the quality checks & business rules
Translate “Text/Notes” into relevant failure codes
Make changes necessary to the data
Build scripts to automate data scrubbing wherever possible
Check and fix abnormalities
Perform validation

Technologies

Clients